Fiber-To-The-Home Wire Production Line – State-of-the-art Manufacturing System

Were you aware that contemporary fiber optic wire networks are capable of running at rates of up to 190 m/min? This astonishing productivity is made possible by advanced production methods engineered for rapid output.

These configurations are built to handle diverse wire variants, such as connection cables and firmly insulated cables. Their compact design, often under twenty-six meters, suits them well for contemporary plants.

Integration with intelligent production networks secures seamless functioning. Via MES/ERP connectivity, these SZ stranding line assembly lines provide peerless exactness and performance. This makes them a top choice for companies aiming to stay ahead in the telecommunication sector.

FTTH Cable Fabrication System Introduction

Efficient manufacturing setups are key to addressing the increasing requirement for dependable links. These systems aim to manufacture premium light-transmitting wires that power modern networks. With advanced technology, they ensure accuracy and rapidity in all phases of the manufacturing process.

Understanding the FTTH Manufacturing Line

The FTTH manufacturing line is an integrated system for manufacturing FTTH drop cables. These cables consist of uncoated strands secured with iron or FRP materials, merging with protective sheathing. Consequently, it forms a robust and effective system for fast digital connectivity.

The system is compatible with multiple compounds, such as PVC, LSZH, and PE plastics. This versatility confirms it can meet diverse industry needs. Additionally, the quad-head fiber payout mechanism delivers accurate strain regulation, maintaining accuracy within ±0.05N.

Reasons to Select Our Cutting-edge Production System

Our system distinguishes itself for its exactness and productivity. Consider these highlights:

• Manages various wire sizes such as 2.0×3.0mm and 2.0×5.0mm drop cables
• Works with LSZH, PVC, and PE covering substances for adaptable uses
• Boasts a quad-head payout mechanism controlling tension between 0.4N and 1.5N
• Achieves speeds reaching 9km/h for 2.0×3.0mm cable outputs

Such attributes guarantee streamlined functionality and premium production. It’s the ideal solution for businesses striving to lead in the optical cable sector.

Highlights of Our FTTH Manufacturing System

State-of-the-art fabrication lines are revolutionizing the way fiber wires are made. Our high-tech system merges exactness, performance, and modern advancements to deliver superior outputs. Here are the key characteristics establishing our system’s industry-leading status.

Accurate Extruder Coupled with an Adaptable Head

Central to our setup is a specialized 50mm extruder engineered for exact substance allocation. It secures steady standards across every fiber cable produced. Its adjustable head permits effortless modification, catering to various materials like PVC, LSZH, and PE polymers.

Using OMRON thermal regulation, the system ensures temperature exactness to ±1°C. This precision fosters peak functionality while curtailing excess, rendering it an economical choice for production.

Powered Fiber Unwinding and Tension Regulation

The automated fiber unwinding unit operates under a controlled tension of 0.4N up to 1.2N. Such regulation facilitates flawless fiber manipulation and diminishes breakage risks. The two-wheel capstan setup, sized at 640mm and 400mm respectively, augments control and balance.

This aspect is especially advantageous in fabricating premium fiber wires, as it ensures consistent tension throughout the process.

Automated Take-Up and Line-Receiving System

Featuring a dual-axis rewinding assembly compatible with reels from PN400 to PN630, providing adaptability for assorted manufacturing requirements. Its self-operating reel collection removes manual intervention, thereby cutting processing time and minimizing workforce expense.

Additionally, the X-type laser diameter gauge provides real-time quality control, confirming that each optical cable adheres to rigorous benchmarks, yielding resilient and dependable items.

State-of-the-art Technology Powering the Production Process

Trailblazing technology is transforming the fabrication of optical fibers. These setups are crafted for accuracy, dependability, and high performance, ensuring top-quality results for every project. Let’s delve into the innovative aspects that differentiate our system.

International Industrial Computer Control System

At the core of our system is the FiberCAN PLC control system with an industrial PC interface. This technology ensures seamless operations and real-time monitoring. It enables exact fine-tuning, thereby elevating the caliber of each cable fabricated.

With energy use as low as 35KW/h during routine activity, our equipment is energy-efficient. This conserves energy costs without compromising on output quality. The 9m cable accumulator ensures uninterrupted processing, minimizing downtime and maximizing productivity.

Superior Stability and Trustworthiness with Leading Brand Elements

Our system incorporates premium components from renowned brands like OMRON controllers and international motors selected due to their robustness and accuracy, promising lasting dependability.

Incorporating reinforced steel wires with cutting-edge Fibers in stainless steel tube handling processes enhances rigidity and steadiness, ensuring that every optical cable meets industry standards for quality and performance.

MES/ERP Connectivity Integration

This system dovetails perfectly with MES/ERP networks to allow live monitoring of production. Such integration secures openness and streamlined functionality during production.

Enterprises can supervise output figures, enhance production cycles, and curtail waste, making our system a smart choice for modern manufacturing facilities.

Aspect	Advantage
FiberCAN PLC Control System	Exact tuning with live oversight
Low Energy Consumption of 35KW/h	Low-cost energy performance
9-meter Reel Accumulator	Uninterrupted processing
OMRON-based Control Units	Durability and precision
ERP Integration	Live process supervision

Applications of FTTH Cable Production Line

Advanced production setups are revolutionizing the production of dependable fiber networks. These systems are designed to meet diverse industry needs, delivering versatility and exactitude for each use case. Let’s examine the main functions served by this innovative machinery.

Manufacturing Home Drop Cables

This production line is outstanding at creating drop cables vital for rapid internet connectivity. It handles reinforcement wires ranging from ø0.4 to ø1.0, ensuring durability and strength. The central shaft hole diameter of ø56 allows for seamless integration with PN400 pay-off reels.

Key features include:

• Combined FRP and diminutive steel wire payout to enhance strength
• Mobile mold support for quick configuration changes
• Adaptability to meet interior as well as exterior standards

Producing Both Tight Buffered and Loose Tube Cables

This machinery is equally suitable for creating both tight buffered and loose tube cable variants. With a loss rate of just 0.02dB/km, these cables deliver exceptional performance. The twisting process is executed with precision, and accommodating ø1.2mm steel wires reinforces robustness.

Tailored Options for Diverse Cable Configurations

Flexibility is a hallmark of our manufacturing system. It supports a wide range of materials and configurations, making it suitable for diverse applications. Whether you need indoor or outdoor cables, our equipment delivers consistent quality and efficiency. Such flexibility permits meeting particular demands while maintaining superior output.

Benefits of Using Our FTTH Cable Production Line

Investing in advanced manufacturing systems yields numerous benefits to companies in the fiber optics industry. Such systems streamline processes, lower expenses, and produce premium results. Here are the principal merits that render our equipment indispensable for today’s production facilities.

Improved Operational Speed and Yield

Our machinery operates at high velocity, reaching 7-9km/h outputs as per fiber ribbone line cable size, enabling companies to satisfy rising requirements while preserving excellence. Additionally, automated spool handling diminishes labor effort, enhancing time efficiency and resource use.

Cost-Effective Fiber Optic Installation

Its efficient use of 35KW/h power curtails energy expenses. A user-friendly design with a 1000mm operational height boosts both comfort and productivity.

Consistent and Uniform Cable Finishing

Precision extrusion ensures a smooth and reliable surface for every fiber optic product, minimizing additional loss to ≤0.02dB/km, ensuring top performance. The use of steel reinforcement adds durability, making the cables suitable for various applications.

Aspect	Advantage
High-Speed Production	Increased operational efficiency
Low Energy Requirement	Cost savings
Minimal Signal Loss	Superior performance
1000mm Working Height	Enhanced operator comfort

Final Thoughts

State-of-the-art fiber production technologies are redefining industry benchmarks. Due to meticulous engineering and seamless system integration, these machines provide extraordinary consistency and output. Achieving speeds of up to 190 m/min, they secure substantial ROI for enterprises.

With robust support services and versatile customization capabilities, our equipment adapts to particular demands. Whether you’re scaling operations or enhancing quality, our technology is designed to help you stay ahead.

Ready to transform your manufacturing process? Reach out now to discover customized options that match your needs. Embrace the next generation of fiber technology through our top-tier systems.